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  1. toys4x4boys
    Latest Entry

    So teamed up with the guys form NWKCOG again, and met for a rolling road day.

    Just a get together, see what your car ran and have a laugh, not a full day of minor adjustments to get the best.

    Great weather and a good turnout.


    Eventually it was my go


    Now being vertically challenged next to our rolling road supremo for the day Ade, meant I had to work the pedals in my own car. As he couldn't fit in !

    Result ?

    Well all road vary, but those that had done it before got the results they expected, so I'm happy to think the 

    100BHP at the wheels ( 118BHP at flywheel ) is reasonably accurate.

    And I'm happy with that, specially given some of the other results on the day.


    But all in all a great day, great company, and good to know there is a small one man garage that knows kits and carbs locally !



  2. Tel’s Tales

    Anglesey Sat/Sun  7th and 8th April 2018

    After a very disappointing Easter Monday event at Croft which was wet, freezing cold and probably should never have started about 10 drivers were entered for this LDMC extravaganza attended by approx. 70 cars. The Croft event was abandoned before any timed runs had been offered, so we all scored a miserable 75 points (I will be discarding that score).

    We all arrived on Friday to find plenty of room in an almost empty paddock and plenty of space to get an electric hook up for our campervans and motorhomes. This was a bonus as it was quite cold and heating was essential as we had to leave the onsite café/bar due to too many staff and not enough business.


    Saturday morning saw a wet, gloomy start and the rain continued all day until 1700hrs when we finished sprinting! The day saw some great battles between all classes as well as individual personal targets irrespective of which class you were in. This would become the first event in 19 years that I have used wets all day rather than slicks and the competition was close and hard fought on a track that was wet but perfectly driveable and created a bit a level playingfield between cars of different specs/engines etc. During practice the pace was set by Richard Kerr and myself running around 10secs slower than the target time. It was good to see Mick Dent out again after his broken ankle caused a premature end to his 2017 season and his busa was going well. He also had his son as a secret weapon cleaning tyres and checking the car was going ok after the Friday trackday sessions. Their car would not start despite charging the battery and I quickly diagnosed a seized starter motor. Luckily they found a local supplier who had a secondhand one and they did not miss a run !.

    There was a lot of slipping and sliding mainly on the black stuff as well as a few spins but I did not witness any damage to Westfields. Mike West was enjoying the conditions and during the day he reduced his time down to 78.10secs from 82.74secs. John Loudon kept changing front springs for stiffer ones to improve grip and handling and it seemed to be working as the two of us were having a close battle in class G. Derek Hodder, Garry Bunn and Richard Kerr were after the class H points chasing Mick Dent. Steve Everall and Mick Skidmore were close in terms of times but running in different classes ( D and F respectively)

    We had 5 times runs and in the end Richard was quickest banging in a last run of 63.23 to better my time of 63.98secs and Mick Dent’s 64.10secs.  We were 3rd,4th and 6th overall fastest with John Loudon 9th.


    Well it was a cloudless night and there had not been any rain but it was a cloudy start but it stayed dry all day and the afternoon was very good and we had a drying track to play on. Mark Anson had arrived at 0230hrs and was joining us in the Jedi. He had a few jobs to do fixing the front wing brackets and softening the trickshifter. During practice 2 Mark came back to the pits on a tow rope as it turned out he had fried some wires in his harness. This took him around 3 hours to trace the 12v power issues (or lack of power) but eventually he sorted it. I helped a bit by making him a nice cuppa tea. It really was a dream to be able to drive a dry track and push on a bit. We now saw Del and Garry showing the pace of their car whilst Rich K was trying to repeat his Sat performance. Unluckily for Rich when he came in after T1 the engine bay was full of oil and it looked like a blanking plate on the block had come adrift and ended his weekend. My weekend nearly ended too as I was way too quick into the left hander at the end of the garages and as I ran off the end of the outside rumble strip I hit the soft wet grass and soil to do a 360deg spin. I ripped off part of my carbon fibre floor but back in the paddock Steve, Mick Skidmore and John Loudon did a quick and great  repair job to keep me running. The car looked like it had been used for grass tracking and the amount of soil and mud under the bonnet was ridiculous and took some cleaning up.

    Later in T3 Mick Skidmore ran over a rumble strip coming out of corkscrew and split part of his tub. In the end we had 5 timed runs and were well pleased with the day. Garry just beat Del and was 2nd fastest overall with Del being 4th, me in 5th and John Loudon 6th. Mark Anson with only 2 runs was 3rd overall so an impressive performance by him. That made 5 Westfield speed series drivers in the top 6. A newcomer was Chris Griffiths in his class H car and he was 9th overall behind Rich Kerr 8th. (7 cars in top 10!)

    We return in 4 weeks time to do the MGCC weekend.





    Terry Everall

    Class G Competitor

  3. So having bought the Caterham in October of last year, I had still yet to drive the car. As part of the purchase, I had negotiated that the seller (who runs a Caterham motorsport outfit) to attend a trackway with me to help prepare and set up the car. I booked a trackday at Donny for Friday with MSV trackdays. I can recommend to anyone with a race or sprint car to attend one of these days as they are race car friendly, in fact, most cars were race cars on the day - Mini's, Exiges, BMW's, Clios etc. 

    I had approx 30 hours work on the car over the winter:

    1. Trimmed and re-covered the bag seat

    2. Perfected the fit of the tonneau

    3. Greased the extinguisher lines

    4. Replaced all the stickers

    5. Painted the interior

    6. Fixed the exhaust (which was squashed to say the least - record and re-packed for only £65!)

    7. Given the car a blooming' good clean and tidy up

    I should have been looking to this day but I was bedridden for 3-days earlier in the week. I still felt rough on the day but it was too late to cancel. Nonetheless, the day was dry and bright even if a little breezy. I got up early and trailered the car to the track, only to find one tyre had picked up a puncture on the way. No bother as I swapped the spare at lunch. 

    So how does it compare to the Westie? Well, its hard to compare when I have been off-track for 6-months, but for sure, the chassis is more communicative and the turn-in is much better (it's got a quick rack). Its better on the brakes too, presumably due to the weight saving. The bag seat is not as comfy as the Tillet and the layout of the dash and pedals to too compact initially, until you get used to it. Power is comparable. Overall, I would say an improvement over the Westie, but not by any significant margin. 

    In fact, my best lap time was a 1.21.5. I think there is more to come when I heel and toe (one step at a time I thought) and can use the whole of the track (the grass was so wet a lot of the kerbs had sods of grass on them!) and under the pressure to perform during Quali....but my best time in the Westie at Donny? Yep. A 1.21.5. Funny how these things work out! 

    My first race for the dark side is on the 22nd of April at Pembrey. I'm in a difference class now with the 1.6 so I hope to be competitive. Wish me luck!



    Pics below inc. some nice historic racers who occupied the garage after I had packed up. Interior shot in my garage at the end

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  4. Few more jobs completed.

    Replaced the old carbon effect front wings with 100% full carbon fibre items from Carbon NV, fabulous quality at sensible prices. Decided on the CSR style wings because the extra moulding lines at the top of the wing provide a slight but noticeable increase in rigidity.

    Really wanted to save the old wings as I could have sold them on but they were bonded to the brackets and the one thing I can say about Tiger seal is that once its set nothing is coming free too easily.

    The bracket is mounted to the front suspension by three bolts but cannot be entirely freed from the car unless the wing is removed from the bracket - after a while of attempted and failed efforts to remove the wing from the bracket with no damage being done to the wing I gave up and cut the wing across its width, thus enabling me to remove the bracket / wing from the car and getting good purchase on the wing to break it free.

    Once separated it was a laborious job to remove all the existing sealant from the bracket, rub down and re-paint (so much more satisfying and so much cheaper than replacing them)

    Position the new wings was relatively straightforward, couple of key measurements taken to ensure that each side was identical then a single run of Tiger seal on each "leg" of the bracket was enough to hold each wing in position.

    24 hours to allow the sealant to harden off and then more seal applied to fill in any gaps and job done

    Only downside to the new wings is that they fit so closely that to remove the front wheel now requires the wing bracket to be undone and moved slightly up and across - fortunately access is good and only tales a couple of mins per side



    Second job was to balance the Jenvey throttle bodies, I had a feeling that they were out of balance side to side and despite reading up on the matter I was slightly concerned I might make things worse.

    Having acquired a synchrometer to measure the pressure it was a case of winding down the main idle bleed screw, measuring across all 8 trumpets and then adjusting each pair in sequence, once equalised the main idle could be adjusted.

    I may have been lucky but it was not a difficult job and the car responds to the throttle much more sharply and has got the V8 burble it was missing, they were definitely out of balance before and whilst maybe not 100% balanced now they are not far away


  5. Quinten Uijldert - Northants AO
    Latest Entry

    March 16th, 2018

    Spend: £997.40

    I picked up my engine from Jody (JA Kit and Customs) today!  Complete checked over, and with most parts replaced she almost looks like she just rolled off the factory floor.


    March 17th, 2018

    Spend: £0.00

    With the Beast from the East making a return the conditions outside and in the garage are awful.  But I'm determined to not let it spoil my rekindling with the Westfield!  Ensured the gearbox input shaft and spigot bearing were not interfering and then put the gearbox back into the car with the help of my son.


    March 18th, 2018

    Spend: £28.80

    Putting an engine back can take 5 minutes, or 5 hours.  I ended up somewhere in the middle when after yet another minute change in position the engine finally mated with the gearbox and bellhousing.


    March 24th, 2018

    Spend: £32.59

    Miserable weather outside so had to do all the work inside the garage.  Not ideal.  Connected everything up and then discovered that I should have bolted the PCV breather pipe that goes just above the bellhousing from one side of the engine to the other should have been one of the 1st things to go back, not the last.  Oh well, I'm not taking it apart again, so managed to lock it in place as well as I could.  Another thing I now discovered is that my water temp gauge sensor wire seems a bit short.  Weird as nothing changed in the location, so I need to fix that as it looks a bit strained at the moment.


    Could not start the engine due to the weather, but forecast is really good for tomorrow

    March 25th, 2018

    Spend: £0.00

    Up early (not helped by the bl**** clocks going forward and a AUS F1 race early in the morning) and got the car out of the garage.  Fluids checked and topped up, plugs removed and hit the starter button so it would start to build up oil pressure.  With the gauge now part of my system the needle rose nicely and after doing this a couple of times decided to fit new plugs and go for it!

    Asked Mrs Q to film the start, but to my surprise nothing happened.  The engine would just turn over and over and over, but not fire into life.  b*****ks.  Mrs Q asked if the battery was charged, and like last year I'd fallen into the trap of trying to start the engine with a low battery.  Doh!  Half an hour on the charger and then...

    Had to change the accelerator cable tension slightly to set the RPM to a steady 1000RPM, and still have to adjust the clutch cable.

    March 30th, 2018

    Spend: £0.00

    With the threat of p*** poor weather, I sneaked out early and rolled the car out of the garage.  Adjusted the clutch cable so it now seems to work ok for 1st, 2nd and reverse.  Can't test it any further as I'm still on SORN.  Put the nose cone and air filter back on and replaced the batteries in the security gate opener.  Am leaving the bonnet off for now, until I've triple checked everything.  Also taxed the car online starting from the 1st of April...  no joke!


    Last month: £  6379.80
    This month: £  1058.79

    Total:      £  7438.59

  6. Finally, I have my Sport E repaired and working again - just in time to miss the season! 

    It's been a long haul - over 2 years actually. Last month I completed the wiring and so took the car over to Potenza Technology for electrical testing (my sponsor). Here is a picture of the car in the workshop alongside the original Westfield iRacer. The iRacer had been recently recommissioned (and painted) for a trade show. This is a quick car. About the same power and weight as today's Formula E cars. A car before its time I think.


    Initially my car was checked over for electrical safety and to ensure all the original safety features were still in place and working. Tick.

    After a nut and bolt check I we tried to drive it. First problem, the motor rotated backwards! I'd forgotten that the motor/diff had been reversed. Digging around in the Potenza document archive, we found the original instructions and passwords to reconfigure the power controller. The direction was changed and we tried again - it went forwards this time but cut out at 10 mph - not a great start. This fault was eventually traced to an interference issue caused by a missing ground strap on the power controller.

    The second test drive was much more successful with the car pulling away strongly. After a few tentative runs, I did a full power, zero to 'sorry officer' run. It cut out again this time under full power. After some head scratching and several more runs the problem seemed to go away. Anyway, I booked the car into Northampton Motorsport for a geometry check and dyno test.

    At Northampton, the high power cutout problem reappeared but only for the first few runs. It became clear that the battery voltage was sagging badly under heavy load causing the power controller to stop working. After a few runs the battery warmed up, the voltage drop  was less and so the power controller continued to work. I'll have to add a power limit to the control software at low battery temperatures to stop it from tripping.

    Back in 2014, I had the original car dyno tested. The graph below shows the 2014 graph (red) alongside the new graph (blue). 


    More power - yay, but the new power curve is now a different and odd shape. One factor is the gearing. This year the car is fitted with 15 inch wheels instead of the original 17 inch so the gearing is lower. This could account for the steeper initial slope. Also the original Sport E limited power to about 120 BHP at the wheels. I removed this limit (it's a race car after all) and now the controller gives maximum torque at all motor speeds but power now appears to be limited by the lower battery voltage at high speed. 

    Overall a good result - especially considering the car is also 200Kg lighter than the 2014 car - it's still 660Kg plus me though.

    Now if I can just up-rate the battery before next season ........


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    graham frankland
    Latest Entry

    Please see my blog for Loton this weekend

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    The Sport E rebuild has continued but not quite as I intended. The Sport Turbo body that I wanted to use didn't work with the 17" rear wheels also the bonnet, once fitted, didn't quite reach the scuttle.


    It also needed new rear lighting so in the end I opted to repair the old classic tub and replaced the smashed rear arches, nose and bonnet with less smashed parts which I then repaired and painted.  


    What a difference a huge amount of effort and expense makes to the look of a car! That's supposed to be irony - basically I'm glad to see the back of fiberglass and paint! It's Kawasaki green BTW. In this pic.the wheels are odd.The rears are 15" with T1Rs and the front 17" R1Rs. Initially I'll use the 15" T1Rs all round to calm the car down and make it more predictable first time out. With the 15" rears and no gearbox, the top speed should be limited by motor rpm to around 100mph - enough for now.


    So anyway I'm on the home straight now. I'll cover the electrical side of the rebuild in another blog. A couple of interesting points though. First I did keep the Sport Turbo scuttle and dash. This was mainly because being so tall (6'2"), I kept hitting my knees on the underside of the old dash panel. The new dash is quite a bit roomier as can be seen in the picture. I only had the main dash moulding - the instrument cluster and hood were missing but this didn't prove to be an issue. I needed to mount the Race Tech dash etc so I built a new dash face panel from ally and covered it with fake carbon. It turned out better than I had expected. For racing there will be an emergency kill switch in the bottom circular hole.


    I've replaced the 12V battery with a smaller one, take a look at the following photo. This shows the battery progression from the original lead acid to the latest lithium battery. According to the specs the small battery is good for a starting current of 150A - only 2.5Ahr though. This was £125 on eBay. It weighs 500g. Ideal for the electric car since it only needs to power the 12V system at 2.5 amps for 5-10 seconds while the main high voltage battery switches itself on. However it should power the car for about an hour without the main battery. I'll also fit an Anderson connector for a 12V charger so it doesn't go flat while I'm messing around with the main battery off and the computer plugged in.


    I'm now well into the wiring. This is more familiar territory for me so the end is in sight......hopefully.

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    Well just to give you a bit of understanding on how I got to this

    I consider myself a bit of a petrol head, I studied mechanical engineering but have a reasonable understanding of most things I have completed 3 kits to date, first been a Robin Hood with Redtop engine using a manta gearbox on twin 45's, then had a bit of a break from Kits as I tried motorbikes for a bit but found out even though I have a love for bikes they were not for me, (I was too scared worrying all the time about would I get home in one piece)

    Then I returned buying my first Westfield which had a RS1.8 silvertop this soon was modified but the urge for more power saw that get removed and in went a ST170 with stage 3 head and a megasquirt ( I hear a few growns) ecu with a set of Hayabusa throttle bodies, the gearbox was changed to a straight cut and had a twin plate clutch (nightmare on road) this did not las long.

    After a good few years with this I was looking again for another project when I came across my current Westfield which had a poorly running engine due to the carb setup, this was ideal for me as I wanted to put an Ecoboost engine in, Ive always been of the opinion a Westfield should be a small engine and these modern engines are truly amazing. So lots of planning research saw me talking with a few members who were on similar paths, so a steep learning curve as there was almost no information out there on the net to help. so some of the decisions were trial and error, I had hoped to get it completed so I could take to Stoneleigh but that was not going to happen due to contracting a really bad cold (worst I have ever had) anyway this project was completed and I took it to the classic at Silverstone. I am still impressed with this car drives great so I intend to keep this.

    Where we live there are some great classic events so my thoughts went should I buy a classic I looked around and could not find anything which really took me there were some close calls E type, TR5 and 6 but then I saw a C type and fell in love with it everybody I talked too agreed on its beauty, so I was sold, next job was to get my wife to sign up to the project. Oh I could not afford a genuine so Kit manufactures were googled, then the decision should I have a GRP or aluminium body, well this became a no brainer I was not going to pay at least another 30k for an alloy body as lets face it this will always be looked at as a kit, plus the GRPbody is more durable to stone chips etc.

    So the decision was made Realm Engineering 3 visits to the factory oh this is a real culture shock if you are from the current day thinking of what factories are like, but as I've been around a bit longer it was like going back to my apprentice days.

    So before I commit to buying I need to find a series3 Jaguar but these are starting to get collector status so finding one a a good price is not easy, so bit of scouring all the usual places I found one that met my criteria (cheap) as it had been partially stripped, so prior to Christmas the deal was done and I would collect in the New Year.

    My next attention was to look for a gearbox for the kit, I need a W58 supra box I finally found on in Czech Republic a deal was done and it arrived safely in the new year, these are like Hens teeth so bit annoying that I just found another one 10miles from where I live at less money, oh well never mind.

    So last few weeks I have been slowly stripping the car Daimler XJ6 4.2 for the bits I need.

    So here is the doner, it looks much better than it is and a image of the future

    Daimler XJ6.JPG

    The future.jpg

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    This is my first kit car build so I'm going to need to guys to keep an eye on me and help me out from time to time.

    I was originally planning to build a Westfield Mega S2000 car but in the end  settled on the new Sport 250 kit using the Ford 2.0L Ecoboost engine and Mazda MX5 gearbox all supplied by Westfield. After the long wait for collection day I mad the obligatory trip down to Dudley a couple of weeks ago to collect my car. Thanks to Ian for showing my son and I around and for helping to load the van.




    Day 1 of the build and got the floor panels and battery tray panel fitted. I seem to have a right hand and a left hand drive foot well bulkhead plate. I checked Steve's blogg and his pics show a blank plate. I will speak to Mark or Ian at Westfield on Monday!                                                                                        


  7. Progress often seems to be one step forward, fifteen back.

    My own total lack of knowledge of vehicle wiring doesn't help here so I've appealed to an old friend to come and rescue me. He's a time served auto electrician (handy) and can probably help me finish the wiring with no more than a custard cream and a cup of tea.

    Mind you, the wipers are now working. Previously only one speed was connected. Following the installation of a new 2 speed switch and a little help from the Car Builder Solutions catalogue which carries a wiring diagram for the Lucas wiper motor, I made it function as intended. At the insistence of Graham (as above) I stripped and re-greased the spindle boxes then turned them over for a better fit on the scuttle. This helped with the angle that the spindles have with the screen too so better operation is in order!

    Having accidentally blown a fuse today (dropped the indicator/high beam lever on the stainless side panels) and not having any old style glass fuses, I was prompted to put the new blade style fuse box in. This of course involved more work than intended and ultimately meant the battery had to be turned through 180 degrees to aid cable reach. It's an improvement all round though.

    On the basis of making one thing at a time work, this is progress for me. Graham has promised to visit and help sort out the issues and even said the scary words 'let's make a new loom' so hold tight, more coming.

  8. This is the old roll bar, time to go....


    old roll bar removed and holes made in bodywork for rear stays:


    MSA bar arrived and ready to fit :-)


    roll bar fitted easy compared to the real one!



  9. Had a few things that needed doing over the Winter, but a few electrical gremlins and time flying have seen the list cut back.

    However the main thing, to get the Westy ready for track days this year, is almost complete.

    Have a few fixings to sort and fettling to do but finally, it looks how I visualised when I started to make the changes.



  10. AdamR
    Latest Entry

    Not had much chance to get stuck in recently due to work being busy, but can't complain. Have had a lot of time to think about stuff though and work things through in my head, which helped when I did get a few hours at the weekend.

    Things will quieten down at work now after Xmas so hoping to make better progress... although I have just taken on two engine builds and (pretty much) a full MX-5 race car rebuild to be completed before early March so we shall see :lol:

    Anyway - bits I have done:

    Ended up with 3 steering racks. A de-powered MX-5 one, a 2.4 ratio Escort Mk2 one and another from a Mk1 Golf. There were a few considerations for each of these - mainly distance between tie rod ball joints (bump steer), weight / simplicity and amount of rack movement per 360 degree turn of the pinion.

    The standard Mazda rack gives 44mm per turn which is a 22.5 deg turn of the front wheels when the length of the steering arms on the uprights is worked through. I want something a little faster than this ideally, and it was too far between ball joints (about 640mm, I'm after 580-585mm) - could be chopped down to suit though.

    The Escort rack offers 52mm per turn (26 deg at the front wheels) which is pretty quick... maybe a touch too much when combined with a fairly small (300mm ish) steering wheel, but it is very light / simple and has a good ball joint distance of 583mm. I need to investigate these further but it looks like I may be able to slightly tweak bump steer by adjusting the position of the inner tie rods on the rack. They are locked off with collars at the moment but have a pin smashed in there to prevent loosening.

    I ended up with the Golf rack as a bit of a punt from eBay at £25 delivered. I'd read that the ball joint distance was about 550mm (chassis could be tweaked to compensate for that), but it turned out to be somewhere around 570-590mm due to the tie rods being adjustable and locked off with a lockring, result.


    The downside is that it only offers 36mm per turn... but I could chop the steering arms down to 80mm from 106mm to give 24deg of front wheel movement per turn. It was also designed to run with the rack behind the front hubs (Escort and MX-5 are in front), meaning I could flip the rack over and have the column to the left (rather than to the right like Mazda and Escort), which would give better clearance to the pedals.

    I decided on the Golf rack, so chopped / modified the tie rods ready to take some aluminium track rods with rod ends:


    Then found out that the input spline was a stupid size (40T spline) and all the UJs were megabucks :( So I've now gone back to plan B and the Escort rack... no big deal, it will still work fine!

    Thought I'd found the perfect wheels too - OZ Racing ones from a Formula student car, 13x7", 3.4kg each, forged, 4 with slicks, 4 with wets, advertised as the correct 4x100 fitment for Mazda - couldn't have envisaged a better setup all for £350!




    A***. Turns out they are actually something like 97-98 PCD. I've got a way around it though after some deliberation... just awaiting a 60 degree inverted dovetail cutter to arrive through the post then I can confirm it's good to go. An additional ballache I didn't really want, but worth going through for these wheels I think.

    Then I also found a bargain dry sump system (£400 for the lot) and couldn't resist... so much for a budget build, lol.


    But this does have a few benefits. 1) It will definitely not oil starve now, 2) the manifold clears the sump without modification (by less than 2mm), wooo:


    The oil pump goes in place of the standard water pump, meaning I need a separate electric pump now... Luckily the cooling requirements of the engine aren't huge, so only needs a tiny pump - in fact the one SBD recommend for their up-to-300bhp-turbo-nutter-Busa engine is a Bosch PAD one (15L/min), which turns out to be exactly the same pump Mercedes use to cool the gearbox on an E320... You can guess which option was cheaper :) I can also mount the pump almost anywhere, also really low down, so gives more options regarding radiator position.

    Need to sort out a way of controlling it now (sod paying £150 for a Craaaiiigg Daaaavid one) - have got thoughts about a heater fan resistor / switch from an MX-5 (just stick the pump on low for warm-up to keep things circulating and avoid hotspots - also as a manual controller for when back in the paddock to keep things moving around) plus a low temp (75-80 deg, ish) fan switch that kicks the pump in and out, running it at full beans when needed. Just need to get it all straight in my head...

    Anyway, had a gander inside while the sump was being swapped and it is absolutely spanking in there, can definitely believe this was a ~750 mile engine:


    Manifold hangs down from the sump by 75mm, so set up a 78mm tall platform and sat the engine on this in the rear part of the chassis - before I got stuck in with the welder I wanted to make sure the diff / half shafts would work and the engine cleared the chassis...


    Engine is about 8-10mm away from the chassis there, and lining the sprockets up puts the diff about 11-12mm from the centreline of the chassis - result. The 1.8 half shaft was 20mm shorter than the 1.6 one, so that almost perfectly puts everything back into line again.

    (Diff isn't going there, it was just to check the left-right spacing)

    It was then time to grow some balls and actually do some welding. Just tacked the rear part into place for now, in case of any severe oversights. My tacking is usually ****e, about 30% on one tube and 70% on the other or something, haha, so actually concentrated this time and it came out ok.


    Then re-situated the rear part to give space for the front part to get built up. Also chucked the seat in to give an idea of perspective. Yes, that is a high roll hoop, yes I did typo the dimension when I sent the drawing off, lol.


    Never mind, there's a couple of benefits from it being taller than planned, and at least it means even giants will be able to drive it, haha.

    Next up - more chassis work, then once the main outline for that is done I can move onto making wishbone jigs.



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    I have 1995 Westfield with the traditional halogen headlights and I would like to upgrade to something brighter/whiter, ideally both. Does anyone have any suggestions for brands, suppliers. Prefer the smaller headlights mine are approx. 140mm diameter (guessing from memory).

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    Curborough July 5th 2015 Stephen’s story

    Arrived at the track at 7.20am to find most of the Westfields already there and ready for signing on and scrutineering.

    Unfortunately the driver’s briefing wasn’t until 8.50 but we managed to fill the time! The briefing was exceedingly brief for the 99% who had driven the track before and rather more detailed for the few who hadn’t.

    P1 arrived to find that Graham Frankland had forgotten to put his timing strut on! Howard Gaskin went fastest on 60.50 with me chasing at a rather slower 62.11

    P2. This got going but the 11th car to start, John Roberts in the electric Westfield, had a major ‘off’ rolling over two or three times with severe damage to the car. John was left suspended from the up turned car – a lesson to keep your seat belt tightly fastened – and the marshalls and organisers acted extremely promptly in extracting him. The paramedics eventually gave him, the all clear and he emerged with a plaster on his elbow! By all accounts his helmet was a complete write off and the car didn’t look much better.

    Eventually P2 resumed with Howard and I swapping places at 60.15 and 59.84 respectively.

    Lunch was next and after I had enjoyed my burger lunch, Sally and my sister arrived with a lovely slimming smoked salmon sandwich for me. It made a tasty pudding.

    T1 got underway and Howard was fastest in our class at 59.54 secs. But my 60.93 was (although second fastest in class) frustratingly over one second slower than P2.

    T2 stopped soon after it began when the cloud burst descended and gazebo’s tried to be kites, chairs had to be folded, everything had to be shoved in the car including us! It poured and poured for about 20 mins and then the sun gradually came out. Racing didn’t resume for a little while to let the track drain and dry out a bit. Fortunately it is a fast drying track and we got going. None of the times were anywhere near T1 but the weather got better and better so when the opportunity for T3 was given, the Westfields all went for it. A good third of the other cars had left but the reduced field enjoyed their run.

    In Class 2A the Westfields were 2nd Rich Abraham, 4th Jason Brown and 6th Colin Way.

    In Class B Howard was 1st with 59.19, I was 2nd with 60.54 PB, 3rd Graham Frankland 63.96, 5th David Richings and 6th Dave Reed.

    Howard was 6th fastest overall for the day and I was 7th.

    A good day for most of us thankfully not resulting in a tragedy and as far as the weather is concerned it was exactly the same as last year!

  11. Slow going today, realised that I have set off on the wrong foot with my build (following a printed manual i got when i collected my kit from Ian which I assume is now out of date) suggests to fit all the panels first. Here is the culprit .........blogentry-20788-0-97033400-1435270732_thumb.jpg

    I only realised this today at work when i stumbled across a downloaded .pdf of the S2000 specific manual which I forgot I had acquired from someone's dropbox well before i ordered my kit :(. I don't think it's a major problem (fingers crossed), just might be awkward running brake and fuel lines down the tunnel etc.

    Fitting the floor panels was the next job and I ran straight into a small problem - some weld which hadn't been cleaned up and therefore was holding the panel off .....blogentry-20788-0-67469600-1435270867_thumb.jpg

    Some dressing back later and it's good to go blogentry-20788-0-99544700-1435270881_thumb.jpg. Just need to acquire some touch up paint before fitting, so I continued to work on the other side ......blogentry-20788-0-70921200-1435271399_thumb.jpg

    Hopefully tomorrow evening will be more fruitful :)

    (time spent - 2 hours)

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    So after months of anticipation Wednesday 27th May had finally arrived and time for us ( Michelle & I ) to set off on our trip to the St Goueno Hill Climb. We set off for our ferry from Portsmouth to St Marlo at 2.00pm, after an easy run down the A34 we’d soon joined the queue at the ferry terminal and could see ahead another member of Team WSCC Graham ( Windy ) Millar. Once checked in the three of us headed for the terminal bar to get in the spirit of the weekend while we waited to be loaded. The crossing was an overnight run so following an evening meal and a few drinks in the bar chatting to fellow competitors we retired to our cabin for a few hours sleep.

    In the morning we joined Graham in his commodore cabin for a complimentary continental breakfast before setting off on the short drive from St Marlo to St Goueno. Just over an hour later around 10.00am we’d arrived at the empty paddock hoping to drop our trailers off but not only were we turned away until 3pm we also noticed that one of Grahams trailer tyres had delaminated and lost a large chunk of tread, so out came the jacks and in true motorsport style the wheel was changed in no time.


    Many competitors camp in the paddock however following Grahams visit last year we opted to share a small gite in a village a few miles away and used our time to pop to the gite, unpack and have a cuppa. Time rolled by and no sooner had we sat down than it was time to head back to the paddock and set camp ready for the rest of Team WSCC. We quickly had our paddock area set up banners flying and cars ready, just in time actually as the remainder of the team had arrived, Tim Nunn & Karen, Richard Kerr & Lisa and Paul Morcom and then with a mass joint effort we organised the motorhomes and trailers ready for the weekend.



    Now the time had come for us to drive the hill for the first time, all be it still an open road but we couldn’t wait to set sight on the hill and see how it compared with the video’s I’d watch a thousand times before. With Graham taking Tim, Richard & Paul for passenger rides in his gorgeous orange MK2 Escort Michelle & I jumped in the Westy to get a proper view of the road.

    Wow this was going to be the most challenging hill climb I’ve driven so far, 2 miles of fast tight & twisty narrow road, steep banks to one side and armco to the other it became very clear there would be no room for mistakes here.

    So with the recky runs done and much debate about how to tackle this for practice on Saturday it was soon time to get ready for our first evenings entertainment in the Sal d fete in St Goueno. The hospitality here was exceptional with the organisers laying on evening meals and entertainment all weekend for drivers and their crew, they even provide a free Navette ( minibus ) to run everyone the couple of miles from the paddock to the village centre & back and also to and from our gite so we could all kick back enjoy a few beers blonde, cidre and vin rouge, bring it on.



    Friday was a nice relaxing day, as other than signing on and scrutineering in the afternoon we had no other motor sport duties so took full advantage and enjoyed a bit of a lay in ( we needed it after the night before trying to keep up with Tim & Rich in the bar ) followed by a walk to the village patisserie for croissants and pan aux chocolait . When we finally made it back to the paddock not much was going on so we took the short walk across to the Cheval hair pin to watch some of the local historic regularity cars running up the hill, a very enjoyable couple of hours drifted by and it was time to return for signing on. Friday nights entertainment was bigger and better than the night before with a live band playing and plenty good food and drink, again the Plays-kool boys were a bad influence forcing me to have one or two beers too many ;-) When we got home to our gite we had been joined by David Birch & his brother Alan, Ade ACW and a friend of Windy’s Paul who were all sharing the gite next door and spectating for the weekend.

    Saturday morning was beautiful bright and sunny, full of nervous anticipation ( well certainly on my part ) as our practice runs started at 9.30am. Unlike our British hill climbs the paddock was not laid out in competitor order, so to get everyone back in order before a run you first get called out to the pre grille. We had been divided into three groups of around thirty who get called out together, on leaving the paddock your given a pre grille number which you go find painted on the road and park behind it. Just as soon as the pre grille has all assembled your taken off in a convoy on the 2.2 mile drive down to the start line.

    Finally my group were called and off I set for my first proper run up the hill all be it un-timed, I quite liked that idea as it was a chance to sight the hill without the pressure of posting a reasonable time. It wasn’t far into my first run that the scale of this hill hit home, despite watching last years video’s a thousand times and driving the hill the previous day it only took a couple of corners before I was completely flummoxed as to what was coming next, that would be the challenge to driving this hill fast, memorising the course well enough to attach the corners. Well my first run was fairly cautious but completed without any dramas so I was happy with that. Back in the paddock we all chatted about our first runs, exchanged ideas on how to memorise the course and couldn’t wait to have another go and post a time.

    After lunch we were called again, wished each other luck and set off for the start line. Things all started to go a little wayward from here with delay after delay ( breakdowns and accidents that took an age to clear ) then at last it was my turn. My start was ok and the first half of the run went pretty much to plan ( I almost felt like I knew where I was going ) until I was Red Flagged just after the crossing ( a cross roads about half way up ), I pulled over to a marshall’s post only to be told the red flag was a mistake and I should turn around go back down to the start for a re-run. This was the last thing I’d expected and after a stressful 5 point turn I trundled back down to the start line, with one thought in my mind, I now had warm tyres and should take full advantage.

    This second start was much better and I set off at a faster pace, to my surprise the next few corners were all in the order I’d imagined, the run was going well I soon recognised the next section which is much faster and even managed to keep my foot half in through the crossing, the next two right handers went well ( including the nasty tightening one which was catching out a lot of drivers ) and I was heading down to the Cheval Hair Pin then just the last two corners and I was done, first timed run over and I thought went pretty well, just needed to see my time which was displayed on the return road, blimey 1min 46s I was very pleased with that. When I returned to our paddock all was very quiet, the girls had all gone to spectate as had Windy so I had a few quiet moments to re -run the hill in my head before I expected Tim & Richard to return as they were a couple of cars behind me at the start.

    It soon became clear more problems followed my run as no sign of Tim let alone anyone else, what I didn’t realise was it was Team WSCC causing some of the hold ups. Unfortunately Tim suffered a mechanical problem and had to quit his run half way up, then Richie rather enthusiastically clipped the armoc on the nasty right hander which he seamed to get away with only then to suffer steering failure on the very last corner and collided heavily head on into the water filled barriers, finally Paul returned in his beautiful Merlin having completed a successful run and we waited to hear of of Tim & Richie.

    Thankfully the Plays-kool boys escapades were not too serious, Tim’s air box had worked loose and was soon fixed and Richards off ( which looked spectacular on the big screen ) had left his supercharged Duratec unrepairable for the rest of the weekend but more importantly, other than a sore wrist ( no jokes about using the other hand please ) he was fine. A perfect example of why we should ALL be wearing HANS devices if ever one was needed. Due to all the hold up’s P2 was cancelled so that was practice over. Saturday evening was again full of good food, drink and great friends as we all reflected on the days events. ( I seam to remember even finding a bar selling hot dogs and chips somewhere, or did I just dream that ) ?????

    5am Sunday morning I woke to the sound of rain lashing down on our gite roof, not good but what can you do, the bad weather looked set for the day. We arrived at the paddock with everything cold wet and soggy, while Michelle sat in the camper with heating on I set about drying out the Silver Bullet which although covered had not faired well overnight. Thankfully I’d done most of the prep for Sunday already so just a check of tyre pressures, get togged up and I was ready, leaving my time free to dry the car out and wonder what this hill was going to drive like in the wet. Soon enough we were called out to the pre grille, time for our first run. Well the conditions certainly slowed everybody, we all returned from our first runs having wheel spun, slipped and slided up the hill safely but non of us made it in under 2 minuets, this was now a very tricky and treacherous hill to drive. Before our next run we had lunch laid on, cold meats, bread & cheese and strangely cidre & vin rouge, shame we had to drive later! With lunch done time to return to the serious part driving the hill, unfortunately the weather had got a little worse over lunch and any chance of having a dry run looked off. Somehow we all improved for T2 ( maybe the wine at lunch ) and now Tim was leading our class, Windy second in his and Paul battling well with the other formula ford in his. We now waited in the drizzle to be called for T3, Windy, Tim & Paul were all eager for their final run but I was unsure, I had a few moments thinking I’d enjoyed my weekend, the car was still in one piece, the weather didn’t look like improving and maybe I should call it a day, thankfully I was talked out of that thought as T3 although still treacherous turned out to be all of our fastest run of the day and we all got round safely.

    The final results for Team WSCC were:

    Tim Nunn 1m 52.489s 1st in class & 9th overall out of 84 entries

    Graham Millar 1m 55.369s 2nd in class & 13th overall

    Paul Morcom 2m 01.828s 2nd in class & 24th overall

    Martin Harvey 2m 08.904s 7th in class & 36th overall

    Richard Kerr NTR

    With the cars and kit all loaded we headed up for the presentations and made sure Tim got the reception he deserved as he received his trophy, well done Tim.


    That just left the final nights meal which was a quieter affair, still loads of good food, great company with friends old & new and yep you guessed it all the vin rouge you could drink, in fact I think I had a few too many as I don't remember the journey back our gite, lol

    So how would I sum up the weekend for any of you thinking of giving it a go next year, hmm, well if you put our Blyton weekend and all your other favourites together your getting close to St Goueno experience, see you there next year!!!!

  12. pickmaster Andy Lowe
    Latest Entry

    Last year after seeing a photo of a Caterham stuffed under some Armco on the internet and being horrified by just 4 x 8mm bolts through fiberglass holding my windscreen away from my face I started making some phone call about buying a cage

    For one reason or another I could not buy one off the shelf, have a delivery date or I would have to trail the car halfway across the country then do the same trip a few weeks later to pick up the car again

    With this in mind I started looking at retaining my RAC bar for its integrity and adding a forward loop of my own construction


    Don't do this if you don't know how to weld or doubt your ability. Treat it as information I no nothing about the subject and do your own research or just buy the off the shelf item and have it fitted

    So I leant a pipe bender from a mate bought some seamless pipe and made a start reading the blue book for info and ideas


    I first started by bending the pipes to shape


    I made saddle type claps to fit over the box section with spacers to stop the saddle hitting the bodywork or the

    box section collapsing



    I trimmed the end of the tubing using rolled up toilet paper centres to sit on the saddle stubs


    I cut trimmed and tacked the roof bars to the rear loop, the put a bit of wood across the tub to support the side impact bars at the right height to tack them on


    I tacked in a diagonal to give strength and shield the mirror mounting plate from passengers


    Cleaned old powder coating off with abrasive disc


    Fresh back from powder coating


    Fitted to car

    Costs were

    £160 for steel tubing

    £40 for powder coating

    £20 for cutting and grinding discs, mig wire and bolts

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    Master Thatcher
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    Spent 8 months looking for a decent XTR, Anyone out there help me?

    I had a 2 year association with a 2 in 2006/8 and want to reaqaint myself with this quirky mini Le Mans racer.

    I would appreciate any help in finding the right car!!

    Do you know anyone who is hiding one??

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    I'm thinking of doing my first track day, is there anything I need to do to my westy or just the usual, tyres, water, oils etc?

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    Well after a couple of years warming the passenger seat in Mark Redpath's SEW i started to look for one of my own. Following a car accident when i was younger (which we don't talk about. do we Mark?) its time to give up motorcycling. The pain in my wrist and hand is just to much. I needed something to replace the feeling i get from biking but without the pain. After failing to put a deal together for a mates car it was off to the interweb where i came across this.


    A 1993 SeIw with 5k miles from new. As my Westi adviser told me. " find one as close as you can get to what you want and then change those things you don't like"

    Good advice. This seemed to be everything i was looking for. Not too low or track based, full wet weather gear, Body without a scratch or crack anywhere. Good solid 2ltr Pinto ( EFI version. not seen that before). And came with some assorted spares plus a cover. I emailed the owner pete and went to see it the next day. Off to Stoke saw it and bought it on the spot.

    Picked it up on sunday and drove it over to my mums in north wales ( empty double garage ) and it didn't skip a beat. Its going to be good enough to just drive as is until winter then theres a job list thats starting to take shape already.


  13. JPLS
    Latest Entry

    It would seem i have been a little remiss in keeping this blog up to date - but all things come to an end. So ends this blog

    Long story short I passed IVA on Friday 20th June :t-up:

    Admittedly it was 2nd attempt, but not dissapointed - I trailered the car for the first appointment on Tuesday and as it passed all the safety bits i.e brakes, steering, build quality etc the opportunity to drive it up on Friday was too good to miss.

    Took the car up to Carlisle VOSA and was met by a very friendly team - would recommend if you are remotely close. Andrew was happy to answer any questions and demonstrate and explain the measurements, tests as he undertook his task.

    Minor fails on unidentified horn, padding in upper seatbelt harness covers too thin, front steering arm covers (although I did use those supplied from westfield it was considered inadequate), RAC rollbar upper mounts ( I had covered the bolt heads, but the 100mm hemisphere touched the bracket. Note - if the RAC bar is used and there is no evidence of a hood it is considered as exterior. A couple of press studs on the back of the car would have placed the bar as interior and therefore exempt....)

    Hand brake travel was excessive - as the brakes had not been bedded in this adjustment went off as the brake test continued.

    But the killer was a small fuel leak from the fuel return union that had returned to haunt me - just wet to the touch, but no point pleading for time at this point to remedy the minor faults as this was going to get messy, so took my fail sheet and went home. :cry:

    All the minors were simple fixes and hand brake adjusted up nicely to 3 clicks.

    Fuel leak required draining a full tank of fuel (topped tank needed for IVA) remaking the seal and refilling. :(

    Got some insurance on Chassis number via Adrian Flux, re booked test and drove her back up on Friday.

    Passed cleanly - Result. :yes:

    And the 200 mile round trip? Wow - fully justified the long hours, bad back, scuffed knuckles, and drained bank account.

    Weather perfect, all vital signs good, and with a soudtrack to die for.

    Can't wait to get her registered - forms in the post.


    Next trip to Blink for suspension setup and some headwork.

    Need a new project.

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    Apologies for the delay in preparing this blog but I have been on a Site Supervisors Health and Safety Course all week.... enough to drive any one insane!

    Prescott Hill is owned by the Bugatti Owners Club and as such is one of the old classics in the Hillclimb world. Situated in gorgeous woodland on the edge of the Winchcombe hills it really is typically Cotswold's (£4.50 a pint and £12 quid for a burger but more of that later). The weather was set fair for the weekend and the entries for this 2 day event were pretty good with the slick organisation of the Longton and District Motor Club there were over 15 for class 2B and over 9 for class 2A. Paul Morcom was there in his magnificent Merlyn historic Formula Ford with a mighty cross flow in the back end.

    David Birch (XTR2 turbo) was on a maiden run in his new Busa which was finished with great attention to detail at the 11th hour. Indeed, David had a 14 hour day running in the engine and setting it up on the dyno just a few hours before the start of practice on Saturday.

    "Rain God" Martin Harvey (Marto) arrived in his sliver bullet SEiw with well sorted Zetec towed behind the lovely VW camper (Silver again) and parked in the shadow of Phil Nichol's magnificently original chip fat burning Landrover LWB. The camp site was filling up quick with Stu Hill joining the parking zone next to me.

    Dinner was a few ciders and a chat round the barbeque on Friday night before I called it a day to sleep on my "air free" air bed.

    Conditions were near perfect on Saturday for racing and practice saw some early runs with slow times as we all had a look at the hill. For many of us it was our first time at Prescott and I can only say it is a technical hill that really requires some good car control. Bacon sandwiches were consumed

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