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Darve's Build Diary


darve

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Thanks - any priming or just spray it on?

just straight on - i did 6 coats with first warming the spray can sat in warm water and the block/box heated with a fan heater - this give a lovely finish ;)

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just straight on - i did 6 coats with first warming the spray can sat in warm water and the block/box heated with a fan heater - this give a lovely finish ;)

Like I said, looks good.

Might consider this for my winter project ;)

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your telling me I clean it up and painted it for no reason :down::no::laugh:

what's the fourth whole in the engine mount for (top left)? or is it the same bracket for other kits too?

The same bracket is used on the 1600 and 1800 but the blocks and the position of the studs on the casting are different. The westfield engine mounts dont fix in exactly the same position as the maxda engine mounts but instead use a couple of the fixing points for the engine ancillaries.

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success :d

20120828_123235.jpg

20120828_124815.jpg

Westfield still haven't corrected the engine mount holes :(:)

20120828_124832.jpg

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Westfield still haven't corrected the engine mount holes :(:)

20120828_124832.jpg

Move the engine back and then redrill it on the drivers side, that way you only have one hole to drill rather than 3 :)

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the gearbox mounts would have dropped of the back of the plate in the tunnel if I did that. three holes now drilled :)

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the gearbox mounts would have dropped of the back of the plate in the tunnel if I did that. three holes now drilled :)

Funny, mine fitted ok :oops: maybe they got the gearbox plate in the wrong place as well :d:oops:
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wouldn't surprise me :d

maybe 1.6 sits slightly different?

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the rhs rear upper wishbone arrived on Friday so diff has now been fully fitted. the welding of the support plate on the diff brackets are somewhat questionable as I had to pack one side out to make the diff level. look at the second picture and you can see the plate to the rhs bracket is higher!

20120828_185230.jpg

20120828_185241.jpg

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That would be the twist in the chassis :oops: nothing to worry yourself over :d clip a few curbs and you'll soon knock it level :p

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question time now :d

I'm fitting the clutch cable and the banjo bolts seem to be bottoming out before sitting home 20120828_192356.jpg20120828_192407.jpg master cylinder end is worse. are you meant to pack out with copper washers or get shorter bolts?

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I had that, but I can't remember what it was. Doh! I know I ordered new bolts, got the thread size wrong but can't remember if I ordered some more. I ordered a new clutch cylinder too, but I think that was because I stripped the thread trying to tighten it up too much.

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I fitted a spare shorter banjo bolt at the slave cylinder. Master cylinder was ok for me

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I fitted a shorter bolt but you should be able to cut or grind the old one down by a few mm.

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Its a standard Mazda SDV problem. I was looking for the receipt to find out what thread/depth I bought to fix the snag but unfortunately I can't find it - probably just a till receipt. Merlin Motorsport at Castle Coombe had the right part in stock, and it was cheap to fix.

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