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Cobra 427 Build


KugaWestie

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Good work, challenges every step of the way it seems!

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Fuel filler cap completed (for now). It needs a cover making for IVA at some point

 

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A bit more glassing in the rear arch with the focus now turning to the front area

 

123D1628-9B71-4200-9714-174A6B063C48.thumb.jpeg.ca585d64ba36af9fde813b3997f2431f.jpeg

 

 

The next hurdle is to fill this gap at the front of the arch in the outer corners behind the seats.

0F597B74-FDF5-469D-B833-37D516EE86ED.thumb.jpeg.39103397deb98a4ef193bc05a45e5570.jpeg

 

 

So I made a cardboard template and then laid up a panel ready to fit

D847CCFB-66A2-4460-96D4-18B18D8F2857.thumb.jpeg.34e46677a030a13c17605ff697679685.jpeg

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I trimmed up my freshly made panel and squeezed it into position. I then used a heat gun on it to soften it which allowed me to bend the top section nicely.

 

Viewed from inside the arch

E34655F1-71AF-4EA6-B147-B12C3F253E87.thumb.jpeg.041586c08483fefcfecba4a239a29d66.jpeg

 

Viewed from the seat area

AD685C3F-9C00-4D9E-AFAE-C1002EBADA12.thumb.jpeg.6f727a249f8447c515cdbfc5e3bd136c.jpeg

 

 

Next is to make up a small section to close off the gap at the bottom. I could not get the large panel in if it had gone right down to the bottom.

 

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Once that smaller section is made I can then glass it all in

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Wheel arch liner panel is now glassed in

 

7BC5F8A8-EFF7-47A1-8BB4-73E9BC915255.thumb.jpeg.4f6dec97811e6269268b85f76ad186dc.jpeg

 

 

I also glassed in half of the rear bulkhead behind the seats at the top

 

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And the bottom

 

3784CB5B-B462-45F2-B492-47CFAD67A7BB.thumb.jpeg.08e2bc1873c6e0489d694f81b13c65e8.jpeg

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I have also glassed the panel on the front side connecting it up to the rear bulkhead

 

4330AC07-2EBA-4F68-9989-64D68DBA0147.thumb.jpeg.24b418d149b32caa9ed9c07ebb766e06.jpeg

 

 

Once this had gone off I unloaded a tube of carbond around all the joints to make sure everything is nicely sealed.

 

8AC006FC-2D0B-4176-B364-388B66904C4A.thumb.jpeg.e5ff4d55248900047a0bdf22f7e1ce34.jpeg

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Excellent work, I take it this all means once the body is on, it’s effectively on for good, or is it still possible to remove should the need arise, without cutting away any of the boot enclosure work?

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Inspiration for you. One of our local (non Wscc) lads arrived in this today. 

 

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mmm over six litres in there!

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I decided to have a look at one of the doors whilst high on resin fumes.

 

First job was to trim out the aperture 

 

F83D60A3-75E8-4393-A839-F5428FB0640D.thumb.jpeg.bda6e25699dc9f071e2ccdd9b80d3c0b.jpeg

 

Next was to trim off the mould lines on the door and also the top area of the body.

 

Then I offered the door into the opening

 

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Plenty of work to be done to make a nice fit. 

Below is a photo of the worst area. The top area of the door where it meets the scuttle

 

B77AF32F-A6DC-44EA-BD89-2976E10AA7ED.thumb.jpeg.ded009dcdaf0e34c7119639ea18b95ed.jpeg

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5 minutes ago, Dave Eastwood (Gadgetman) - Club Secretary said:

Excellent work, I take it this all means once the body is on, it’s effectively on for good, or is it still possible to remove should the need arise, without cutting away any of the boot enclosure work?

 

The body is on for good definitely

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With the passenger side rear arch glassing work complete for now, I popped the build wheel back on. I then shifted the car on its skates to the other side of the garage to gain access to the drivers side rear arch.

 

02760D6F-68D4-4CF9-A0D6-9FF16A9BCEC0.thumb.jpeg.4152e26a36710bd30253a2ca14dfb6b3.jpeg

 

 

I fetched out the inner arch liner and trimmed it to shape. Once this was done I wedged it into position and started glassing it in.

 

 

Outer edge and joint to boot panel done.

 

81DD200E-882D-44DA-AD99-DA7DAEE7D183.thumb.jpeg.d7e5fd0a703006b31d0446389ce1e65e.jpeg

 

 

Half of the top edge done onto the underside of the arch

 

00BAD297-7E8B-4D5E-8B67-9F3A0DCC8E4D.thumb.jpeg.a38d607b7b7d7f0ad9270b81c3ad1668.jpeg

 

 

Liner to boot panel

 

AD0BFA13-0120-4FB6-A32B-1472623873FC.thumb.jpeg.4d871c89a7af72a34fd02113e422ffea.jpeg

 

 

I also reused my template and laid up a new panel to close the front of the arch off

 

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Lots more fibreglassing needed than I’d have expected Gary - or is it the norm for this kit?

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1 minute ago, Chris King - Webmaster and Joint North East AO said:

Lots more fibreglassing needed than I’d have expected Gary - or is it the norm in this kit?

 

This particular kit was the worst in its era for having to fibreglass things together

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As Gary said, this one does  seem bad, bu then kits once upon a time were a very, very different proposition to what most are now.

 

The eighties and seventies in particular saw a lot of kits where you not only had to do a lot of grp work, but the chassis were literally just a basic chassis frame, with the majority of brackets needing fabricating by the builder and welding on.

 

It's why such high proportions never got finished, and although there were plenty of owners clubs etc, with no internet, there were just the kit car magazines, shows and club newsletters to share advice and ideas. You were often very much on your own, back then.

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29 minutes ago, Dave Eastwood (Gadgetman) - Club Secretary said:

As Gary said, this one does  seem bad, bu then kits once upon a time were a very, very different proposition to what most are now.

 

It's why such high proportions never got finished

 

This might sound mad, but the challenge was part of the appeal on this project

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