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Alternator speed - pulley sizes


Flat Eric

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Flipping Fan belt.

Turns belt upside down. Have checked that it is alligned.

Think problem is alternator is spining too fast. Having looked at vauxhalls which are running this alternator, their crank pulley is a relatively small size.

However on my V8 crank pulley is 150mm (previously 170mm) with the alternator pulley of 58mm

Ratio of 2.59 :1

Which means when I hit 6,200 revs - alternator is spinning at 16,058 revs

Think this excessive speed is causing belt to flip, what is an acceptable speed for alternator to run at. (I have 2 other alternator pulleys 100mm (reduces speed to 9,300 rpm)  + 133mm (reduces speed to 7365 rpm)

Which is most suitable

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AFAICR

altinators are  good for c 10,000 rpm plus

will comfortably run up to 20k intermittant

not sure with ratios as this needs to be matched to the A/C power curve of your own unit

Usual around 3:1 ratios for road cars ?

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Perhaps another way of looking at it is, at what speed will will a 1.3 Charade alternator start charging.

Idle speed is at 900 rpm

Alternator speed with car running at idle

2,331 rpm (58mm)

1,350 rpm (100mm)

1,015 rpm (133mm)

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Perhaps another way of looking at it is, at what speed will will a 1.3 Charade alternator start charging.

Idle speed is at 900 rpm

There's an easy way to find out. Turn on a bit of electrical load (e.g. headlights, fan). Put a voltmeter across the battery terminals, start the engine. Wind the idle speed down as low as it will run and give it a minute or two for the voltage to stabilise. You'll need to see about 13v for the alternator to hold its own, and 13.8 - 14.4v for it to be charging the battery. If this isn't satisfied at a slow idle increase the rpm until you see the above voltages.

Having found the RPM the alternator needs, calculate new RPM values based on the ratios between the different wheels.

You really want the voltage to be within the 13.8 - 14.4 range at your normal cruising RPM so the battery is being charged well. It's probably not going to cause you an issue if it then drops to 13 or so at idle. The alternator is still powering the electrics but just doesn't have anything in reserve to charge the battery.

Also bear in mind that the alternator must start up by "self exciting":p . This means it will need a few RPM before the warning light goes out and it starts to charge, so a blip of the throttle may be required on start-up.

If the ignition light comes on at idle when it has previously been charging you have gone too far and the alternator has stopped providing any power. Sit in traffic for a while with the fan running and it will deplete the battery.

HTH

Kevin

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