Aeruttle 54 Posted June 18, 2020 Share Posted June 18, 2020 As above I’m about to take the grinder to my very costly uprights in a moment of madness. Can anyone recommend a shop where I can get a Perspex screen cut to a template including polishing to edges? Photo of my plan below cheers al Quote Link to post Share on other sites
Mark (smokey mow) 1,357 Posted June 19, 2020 Share Posted June 19, 2020 I’d look at using polycarbonate for the screen rather than Perspex. It’s less brittle and prone to cracking. Quote Link to post Share on other sites
Aeruttle 54 Posted June 19, 2020 Author Share Posted June 19, 2020 22 minutes ago, Mark (smokey mow) said: I’d look at using polycarbonate for the screen rather than Perspex. It’s less brittle and prone to cracking. Sorry that’s what I meant Quote Link to post Share on other sites
Mark (smokey mow) 1,357 Posted June 19, 2020 Share Posted June 19, 2020 I had a batch of polycarbonate screens cut last year and used laser cutting. The edges didn’t need polishing afterwards but I do use a fine wet and dry just to take the corners off. I use cutting technologies for laser but they do have a minimum order charge of £150. There’s also a few companies that advertise on eBay that do small batches and one off cutting. 1 Quote Link to post Share on other sites
TableLeg 1,239 Posted June 19, 2020 Share Posted June 19, 2020 Poly carbonate can also be easily cut by waterjet. You'd need to check if the supplier of the material is able to cut non linear lines. If not, buy the material and take it somewhere. Quote Link to post Share on other sites
Aeruttle 54 Posted June 19, 2020 Author Share Posted June 19, 2020 1 hour ago, TableLeg said: Poly carbonate can also be easily cut by waterjet. You'd need to check if the supplier of the material is able to cut non linear lines. If not, buy the material and take it somewhere. There is a water jet place just round the corner from me. Didn’t even think of that. Cheers Quote Link to post Share on other sites
Mighty Mart 223 Posted June 19, 2020 Share Posted June 19, 2020 Excuse my ignorance, but whats the advantage over removing the windscreen and pillars and fitting an aeroscreen - surely a better bet with the option of putting the screen back on at a later date or when selling? Mart. Quote Link to post Share on other sites
Aeruttle 54 Posted June 19, 2020 Author Share Posted June 19, 2020 Mart, Aeroscreens are not for all people however significantly reduce wind resistance as well as giving a better driving experience (not shared by all). Obviously all weather dependant and whether you don’t mind wearing a helmet for road runs or, if you are brave enough to not wear a helmet. my plan was to have a second pair of uprights which i can switch over in 10mins without having the drawback of drilling more holes in the scuttle. i have done a track day with the windscreen removed but I found at high speeds my helmet was getting blown around in the wind. You just need something to direct the wind above your head. 1 Quote Link to post Share on other sites
Mighty Mart 223 Posted June 19, 2020 Share Posted June 19, 2020 Are, so have another pair of uprights to windscreen swop when required....makes perfect sense now mate. Mart. 1 Quote Link to post Share on other sites
SootySport 1,033 Posted June 19, 2020 Share Posted June 19, 2020 This ideà crossed my mind . How will you finish the tops of the uprights when finished? Quote Link to post Share on other sites
Aeruttle 54 Posted June 20, 2020 Author Share Posted June 20, 2020 6 hours ago, SootySport said: This ideà crossed my mind . How will you finish the tops of the uprights when finished? I’ve no idea😂. I’m going to buy 8mm polycarbonate however the channel in the upright is around 15-20mm. I may therefore need to use some sort of plastic packers. I was planning on filing the uprights, packer and screen all to the same curve to avoid any sharp areas Quote Link to post Share on other sites
SootySport 1,033 Posted June 20, 2020 Share Posted June 20, 2020 To pack out the screen channel in the pillars use offcuts of the screen. Cut two strips, one for each side and bond with clear glue to the screen vertical edges. The bottom grub screws will hold it tight. When you chop the tops off the pillars I guess you'll think of something, maybe just painting will look ok. At the moment I have the AA composite screen and it works well but eventually the fibreglass small uprights will crack up and I'll need another solution. Quote Link to post Share on other sites
Aeruttle 54 Posted June 21, 2020 Author Share Posted June 21, 2020 Cheers for the advice sooty. I never knew the AA ones were fibreglass. I’ll keep you posted on progress. I’ve got a track day in August in which I hope to debut Quote Link to post Share on other sites
KenP 32 Posted June 21, 2020 Share Posted June 21, 2020 We use polycarbonate at work and find it's best to always use a separate set of drill bits and cutting blades for working with polycarbonate. Any small amount of contamination from oils or cutting compounds used on previous jobs can cause small cracks to develop around drilled or tapped holes and cut edges. Quote Link to post Share on other sites
Aeruttle 54 Posted June 30, 2020 Author Share Posted June 30, 2020 Update. Tonight I made the template for the aeroscreen out of some thin board. I copied the curve of the scuttle on to template however the screen has come out quite high due to the cutline limitations on the uprights. Next step is taking the angle grinder to the uprights 🙈 al 1 Quote Link to post Share on other sites
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